Neal at the theCTshop.com in Auburn Ca. It seems to be working normally. Clutch adjusting bolt. Carburetor Adjustment. So, now that the engine is running sweet, I thought I'd improve things and adjust the clutch. Of course this method is only as reliable as your ability to correctly judge the degree the screw turns and will also be impacted by any lash in the screw threads, which is presumably why Triumph describe it as approximate. Pieces 11 and 12 fit in the center of #6. The Honda CT90 "Trail 90" was the first true dual sport motorcycle. Honda CT90 (Trail 90) Specs, Manuals, & Info A couple days ago I rode the bike a bit and got stranded a couple miles from home. Thanks for the reply! The Fora platform includes forum software by XenForo. The same basic principles should work on a few differ. Unearthing the Past Reviving Heirloom Seeds The Z50 Clutch is exactly the same and interchangeable with the CT70 3 speed Auto Clutch. The manual said the clutch lever was supposed to point from the center of the shaft strait to the center of the clutch You can see that I also have the ball holder installed. Low clutch fluid makes you have to pull the lever in all the way or pump it to release the clutch, the exact opposite of what he has. I have not found that it interfears with the adjusting. Had a chance to do some tinkering today. This is especially true for those who are new to gardening or just starting to explore different varieties. It's not in great condition but it runs very well. I tried to move the shift lever to a more comfortable angle but couldn't because of the way it was installed by someone prior to me owning the bike. It seems to be more focused on the ct70's. This pic you can see the nut #23 holding the clutch basket onto the shaft. This site may earn a commission from merchant affiliatelinks, including eBay, Amazon, Skimlinks, and others. CT90 Oil Change and Clutch Adjustment - YouTube If you found it useful, please like and subscribe!Here is a link to my CT90 blog where I have a much more information on how to work on a CT90 and also CT200's: https://ct90restoration.blogspot.comYou can see a complete video of the cut-away CT90 engine featured in this video here at this link: https://www.youtube.com/watch?time_continue=1\u0026v=z0uuT-SN-Ao\u0026feature=emb_logo That was my first mistake. place the engine flat on the side before removing the clutch cover. (2) Turn the clutch adjusting screw clockwise about one turn; do not turn excessively. Come join the discussion about performance modifications, troubleshooting, maintenance, and more! Fiber to metal, never fiber to fiber. Or maybe a bent shift lever? @ *set_ring (102.5mm) clutch ct90_atc90 others (22901-102-700) exed sorry discontinued @ _#20 @ _#21 @ *67_tooth primary_gear ct110 ct90 s90 cm91 sl90 cl90 23110-028-000 1/21m (268h) Since this is a wet clutch, use motor oil on all the disks. I just picked up a 78 ct90 today. I was just doing a Google search on CT90 Clutch and got this hit. How to Disassemble a Honda S90 Clutch (works for CT90s, SL90s - YouTube Because the feeler gauge does not conform to the little dent the the actual gap is bigger than the clearance measured and, although the difference this makes must be tiny, so is the gap you are trying to measure. I think I said that the first time around but then got it bass ackwards in the follow up. The clutch housing can be sand blasted after clutch is completely disassembled. There are two types of CT70 auto clutches. Place the gear assembly and the clutch disks on the clutch housing. So, once you take the big set ring #19 out the outer plate D is the first to come out. The Z50 Clutch is exactly the same and interchangeable with the CT70 3 speed Auto Clutch. Posted January 21, 2009. Then turn it back out clockwise to where you have slack again and do the adjustment one more time. Yeah, strange. CT90 TRAIL 1978 USA. This method is not advertised by Honda, but was described in old Triumph owners manuals like this one: The thread pitch is the distance between the threads (measured along the length of the fastener) and the pitch of the Honda adjuster screw is 0.5mm: In other words one complete turn moves the screw 0.5 mm. the Z2 manual says the gap should be set to 0.05mm, as does just about every other manual for small Hondas of the era, but for unexplained reasons the CT90 manual mentioned above specifies the gap can be within a range of 0.05mm +/-0.02mm. Snap ring is next. Once I took the clutch off and that large gear I saw that the whole end of the stopper was gone, no wheel at all. 1980-81 ONLY. The CT90 also features an automatic clutch. Is there enough info on the ct90's to make it worth 30 bucks or is there a better manual to get? Micro dwarf tomatoes are a popular choice for gardeners with limited space or those who want to grow their own fruit indoors. Make sure there is no pitting or damage to the rollers. Air Cleaner Servicing. CT90 Uses auto clutch only. Finally, give it one last turn clockwise until you meet firm resistance and then back it off 1/8 of a turn. Choosing the right tomato variety can be a daunting task. I wonder if the motor is from a different ct? Results. product description. Use an impact screwdriver to avoid stripping the screw heads. The place where fans of the Honda Trail CT-90's & CT-110's help each other. Back to the clutch. Gardeners and tomato enthusiasts in the Pacific Northwest (PNW) often face challenges when it comes to finding the perfect bi-color tomato variety. Hi everyone, I'm new to this forum and to CT's. I set the "center boss down on the first disc and stacked the rest of the clutch on top. Throttle Operation. . Tappet adjusting screw. I pulled the oil filter screen and it had nothing on it.I rode the bike around for about 25 miles today and didn't miss a single shift. Been a while since anyone has posted on this thread. Free Play Adjustment. Engine just revs? So, I'm not sure why the clutch isn't working at all in high range. I just downloaded the manuals, that looks like great info for free. View and Download Honda CT90 owner's manual online. Well, I think the problem is finally solved. Top it off though, and if it looks dark or cloudy change the fluid. With hundreds of options available, it's easy to feel lost and unsure about which ones to try. **Index below**0:00 Introduction of Clutch Pack1:53 Intro to Functions of the Clutch2:56 Explanation of Parts10:28 Centrifugal Auto Disengage Mechanism18:12 . Brake Wear . Remove the clutch cover. You must log in or register to reply here. 2002 . HONDA Manuals Motorcycle CT90 HONDA CT90 Manuals Manuals and User Guides for HONDA CT90. You shouldn't have to remove the lock nut completely. Tappet adjusting nut. Once I opened up the case, I could see that the screw that holds the stopper had backed itself all the way out and was pressed up against the large gear that rides over the top of it. Just make sure you start the end as it is in the picture here. Most of them shoud be the same. There is no way to adjust the hydraulic clutch. Earlier type clutch with circlip. $19.99. Also is it possible that the foot peg is bent upwards a bit? Micro dwarf tomatoes are a popular choice for gardeners with limited space or those who want to grow their own fruit indoors. $13.27. Have you ever stumbled upon a box of old seeds from years ago and wondered if they would still grow? Are you saying it won't to into gear? Clutch write up. - Honda Trail - CT90 & CT110 Forum - Tapatalk But the difference is not night and day, so unless you are doing a clutch job anyways I wouldn't bother. Everything you need is out there for free. For a better experience, please enable JavaScript in your browser before proceeding. What a small world. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Slipping Clutch Kickstart - Clutch Adjustment Semi Auto Honda Engine There are two types of CT70 auto clutches. I couldn't see the shift drum stopper at this point but I ordered a new one anyway along with the clutch nut removal socket. $1.00. BULK HOSE * HOW TO USE THIS CATALOG * COLOR CHART CYLINDER / CYLINDER HEAD CRANKSHAFT / PISTON CAMSHAFT / VALVE CAM CHAIN / CHAIN TENSIONER CRANKCASE / CYLINDER STUD CLUTCH TRANSMISSION SUB TRANSMISSION / SHIFT FORK KICK STARTER GEARSHIFT LEFT CRANKCASE COVER / ALTERNATOR Replace if pitted. Tyres. The Z50 only used the 3 speed Auto Clutch. Notice eight round rollers below the bottom plate. . I didn't take a picture of pcs. Can't find the part you need? Both types of clutches operate exactly the same and are interchangeable. If I could find a cheap regular lever without the rear portion that would fit, I would go that route. You're supposed to torque it to 54-64 lbs-ft, but I didn't have anything to hold the basket from spinning, so I just got it as tight as I could. You will need the tool to reinstall the clutch anyway. Here is the procedure from the XR/CRF50 manual, the CT70 auto clutch is the same type. . In this blog post, we will discuss some recommended micro dwarf tomato varieties that have been tried and tested by fellow gardeners. Here's the special socket, #24 keeper & #23 nut. Para, This website uses cookies for functionality, analytics and advertising purposes as described in our, New CT90 owner with shifting/clutch problem, http://dratv.stores.yahoo.net/clutnutlocwa.html, http://dratv.stores.yahoo.net/imdrivsetwit.html, http://dratv.stores.yahoo.net/oring8x1740f.html, http://dratv.stores.yahoo.net/clutnutcovga.html, http://dratv.stores.yahoo.net/clutcovgasal.html, http://dratv.stores.yahoo.net/clutnuttool4.html, http://dratv.stores.yahoo.net/noname81.html, http://dratv.stores.yahoo.net/veficlplset2.html. We have 3 HONDA CT90 manuals available for free PDF download: Shop Manual, Owner's Manual Honda CT90 Shop Manual (180 pages) Brand: Honda | Category: Motorcycle | Size: 21.74 MB Table of Contents Foreword 2 Contents 3 Features 8 Specifications 9 David Silver Spares USA - Honda CT90 TRAIL 1978 USA PARTS Install the eight rollers on the clutch housing. I rode it home and a couple times it seemed to find a false neutral when shifting between 3rd and 4th. Setting the ring was pretty easy. Check it out. Is the clymer manual on amazon worth getting for these? My #23 nut was only on hand tight, so I didn't need the special socket to take it off. Note: This feature currently requires accessing the site using the built-in Safari browser. ~HON'DA CT90. Go back and forth a few times paying attention to what you are feeling. CT90 K2 Rubber Clutch Cover or not? - Honda Trail - Tapatalk To take the clutch basket off, you need to bend the tab of the keeper #24 back so you can loosen the nut, #23 with a special socket. Discover the Best Micro Dwarf Tomato Varieties for Limited Spaces and Indoor Gardening: Tried-and-True Favorites, Flavorful Options, and Exploring New Varieties! Clutch adjusting bolt. The clutch adjustment procedure is to turn the adjustment screw counter clock wise until resistance is met, then turn it 1/8 th of a turn back clockwise. Sorry I think I have a bad case of old timers. I definately noticed a difference when I put in Barnett springs in my Suzuki with a hydraulic clutch. But now even when the bike is cold it doesn't really turn the motor very well. Some times it helps to turn the screw clockwise into the resistance for a turn or two. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Genuine Part. The clutch plates can be lifted together by the center gear. @ auto clutch adjustment instructions @ _ #1 @ *clutch, outer all_atc110's all_ct110's 22101-943-010 1/21m (289r) 289r . I am in the midst of a CT90 engine rebuild and happened upon this thread. The screws on the clutch filter cap are always hard, if not impossible to remove, even with an impact driver. CT90 TRAIL 1977 USA. With a unique climate and growing conditions, some popular bi-color tomatoes like Pineapple, Striped German, Big Rainbow, and Old German tend to underperform in terms of production or taste. I need to get them out this year but one of them needs me to pull the transmission apart to figure out why it won't stay in gear. Petrol Containing Alcohol. Results. I actually finished it yesterday, but haven't had a chance to post the pictures 'till tonight. Thanks so much for all the information guys and or gals. This a video on how to adjust the clutch on a Honda CT90 and this is also the method that would be used on other Honda models with an automatic clutch. Next is the outer metal plate. I didn't want to oil each disc before I installed them since it would be a big mess. So Its low fluid level OR worn clutch plates..What do you figuer DR BOB. I just noticed that you said you don't know where the motor came from.. if it says 105 cc, it might be from a later model ct110(? It's not in great condition but it runs very well. Genuine Part. Low clutch fluid makes you have to pull the lever in all the way or pump it to release the clutch, the exact opposite of what he has. Tighten all four screws evenly. This pic you can see the nut #23 holding the clutch basket onto the shaft. CT90 TRAIL 1977 USA. Sub-title: Thriving Cool-Weather Crops and Adjusting Planting Schedules Access one thousand five hundred sixty-three spare parts listed in these schematics. It's hard to tell on the above parts diagram where it goes. Honda CT90 TRAIL 1977 USA - David Silver Spares I would think they would be the same dimensions but I could be wrong. . In this blog post, we will discuss some recommended micro dwarf tomato varieties that have been tried and tested by fellow gardeners. The largest parts list ( CLUTCH ) contains ninety-two products for this CT90 TRAIL 1966 K0 USA. simple adjustment, Tell me if you have ever driven a stick shift car!!!!!! Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery. Posi-Torque (F.no. CT90 TRAIL 1978 USA. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Unearthing the Past Reviving Heirloom Seeds Turn the housing upside down on a sturdy work surface. hollyweird. For a better experience, please enable JavaScript in your browser before proceeding. @ **clutch_nut_washer some atc70 ct90 atc90 ct110's 90485-102-701 7/20m (210s) 210s @ _#15 Another good blown up pic of a CT clutch. I had a broken drum stopper, but your's could be bent or even loose causing shifting problems. You can find lots of good info that way. I know why you took the nut off, but there shouldn't be any reason to take the lock nut compleatly off. Here is a quick video on how to disassemble a pretty common clutch found on Honda's 90cc engine series. When I got home it wouldn't go at all when I shifted into 1st from neutral. I'm doing a mini-restoration to this CT. It's been over 8 years since I first restored it for my wife, and I want it to be pretty close to original. Honda CT90 TRAIL 1966 K0 USA parts lists and schematics - CMSNL Consolidated Motor Spares B.V., Netherlands, {"init":"true","last":"false","sequence":["fits","category","year","serie","model"],"type":"fits","next":"false"}, STREETFIGHTER 2014 (STREETFIGHTER 848) D120-00014, STREETFIGHTER 2014 USA (STREETFIGHTER 848) D120-00014.
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